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fertiliser plant with small hills shown in foreground and cranes in background

Safety Showers for the Fertiliser Industry

The fertiliser industry uses extremely hazardous materials in their production processes. Common industry chemicals like anhydrous ammonia can cause burns and inhalation hazards.Others like ammonium nitrate pose a risk of fire and explosion.

In 2006 a large explosion at a fertiliser plant in Teeside, UK caused a fire involving mixed gases including hydrogen, nitrogen and ammonia prompting the police to declare a major emergency.

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Computer generated image of legionella bacteria

Managing the Risk of Legionella in Emergency Safety Showers and Eye Washes

Legionnaires' disease is contracted when bacteria in water droplets or aerosols are inhaled into the lungs. Certain conditions allow Legionella bacteria to multiply rapidly and increase the risk of an outbreak, these include temperatures between 20-45 C, stagnated water and areas that produce a lot of water spray.

As such, emergency safety showers and eye wash units, which can often remain unused for extended periods, should be managed effectively to reduce the risk of Legionella bacteria growing, surviving and spreading.

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Frost covering blades of grass

Can your safety showers survive the cold?

With winter quickly approaching, ensuring that your emergency safety equipment can withstand the steep drop in temperature is a must. The UK’s winter temperatures average between 6.6C and 7.4C, with other areas of Europe, such as Germany, reaching lows of -3.8C. In these conditions, water can freeze in the standpipe, rendering the unit inoperable. If your safety showers and eye baths are not functional in the event of an emergency, this poses further danger to the casualty and significant fines and/or imprisonment can be imposed.

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Hughes temperature-controlled emergency safety shower and eye wash station

Temperature Controlled Safety Showers To Ensure Tepid Water Provisions

On industrial sites without a reliable hot water source, the provision of plumbed-in safety showers and eye/face washes able to provide tepid water can be challenging. International standards stipulate that safety equipment must provide tepid water, defined as between 16C and 38C, to prevent further injury in the event of a chemical spill and to prevent the casualty from pulling away from the flow of water before completing a full 15-minute decontamination.

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Worker in hard hat working on site using a wrench on pipework

Tailored Safety Shower Requirements for Every Industry, from Hughes

All industries face their own limitations which can make implementing safety equipment a challenging task. Over the years, Hughes have developed a product range to provide safety showers and eye baths that provide relief in any environment. However, often our customers bring us new challenges which require a bespoke service. At Hughes, we pride ourselves on working directly with our customers to understand their requirements and engineer the most appropriate solutions, whatever the demands.

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A Hughes Safety Showers engineer carries out regular maintenance work on an enclosed safety shower and eye wash unit

Why Is Safety Shower Maintenance So Important?

Safety showers are the first line of defence against the effects of skin contact with chemicals or dangerous materials. When they haven’t been properly maintained or regularly serviced, they don’t offer workers the protection needed in emergencies. The impact can be severe – life-changing injuries, permanent disabilities, and in the worst scenarios, even death.

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Justrite® Acquires Industrial Maintenance Group, Inc.

Specialists in industrial coating applications, IMG expands Justrite product portfolio and expertise. Adding a patented spray technology to our spill containment business is a major step forward to providing our customers with a unique solution to solve environmental spill containment issues that meet or exceed SPCC regulations.

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Surviving and Thriving

The third EIC Survive and Thrive Insight Report is out! This report summarises key findings for industry and for the government, with case studies of 25 ‘success story’ companies. Hughes are proud to have been included as one of these companies covering our innovation, the Hughes Zero Power Cooler.

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copper brew kettle inside bewery

Breweries Hop to Hughes

The value of the global beer industry is predicted to reach a staggering £526,000 million by 2025. In Europe alone the brewing industry is estimated to employ over 100,000 people, producing over 40 billion litres of beer every year.

However, getting that beer from grain to glass is not a straightforward process. Even after brewing is complete, harsh chemical cleaners need to be used to ensure the tanks and pipework are sanitised and safe. Due to the potential for a splash or spill of these hazardous cleaners, on-site safety showers are a necessity.

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2019 EIC award winner badge in the Innovation category

Winning Has Never Looked So Cool

Hughes are thrilled to have won the EIC award for Innovation for the Hughes Zero Power Cooler®! The prestigious award ceremony took place at 8 Northumberland Avenue, London on 3rd October 2019 to celebrate the successes of the EIC Member companies through the Survive and Thrive Awards.

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two workers look at eye bath shells

Quality is our watchword

Quality is essential, particularly in the manufacture of safety products. Safety showers and eye wash equipment must be reliable, robust, and work first time, every time, to protect lives. Hughes’ rigorous approach to delivering high-quality products is evident throughout our manufacturing processes. We are audited to ISO standards, namely 45001:2018, 14001:2015 and 9001:2015. Producers of sustainable, high-quality components are in evidence throughout our entire supply chain.

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Employee in PPE moving chemical drum

Common hazardous substances and safety equipment requirements

Every year, thousands of workers are injured or suffer ill effects due to hazardous substances. Employers are responsible for taking effective measures to control exposure to these substances and to ensure proper procedures are in place in the event of a spill or splash.

There is a wide range of chemicals that can be hazardous to workers health. If a substance is harmful, they will be clearly labelled with the relevant hazard symbol(s). Common materials in everyday use such as paint, bleach, solvent, or fillers are all considered hazardous.

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Employee standing under activated Hughes safety shower with hard hat and high-vis vest

The Importance of Tepid Water

The European standards, BS EN15154 and the international standard for safety showers and eye/face wash equipment, ANSI Z358.1-2014 specify that water delvered by an emergency safety shower must be tepid and is vital to ensuring worker safety.

Safety showers provide immediate relief for employees splashed with hazardous chemicals. However, a safety shower that operates outside of the tepid water range can cause more harm to a victim

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Outokumpu logo

Enhancing Safety at Outokumpu

Outokumpu are the global leader in stainless steel, boasting the widest product portfolio in the market. With 100 years of expertise in metals and mining, they aim to become the best value creator in stainless steel.

Their Sheffield facility has different process lines with varying mixtures of acids and caustics, bulk storage areas and effluent treatment. To ensure workers who could be exposed to any of these hazardous substances have access to quality and functional safety showers and eye/face wash equiment, they decided they needed to replace their old safety shower models.

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Woman on computer standing next to large computer servers

Diminishing the risks at data storage centres

Data storage centre sites store computing and networking equipment for the purpose of collecting, storing, processing, distributing or allowing access to large amounts of data. It's essential to ensure that these sites conform to health and safety guidelines and workers are safe.

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Heavy-duty front-end loader transporting marble in quarry

Refined safety processes involved in natural stone production

Granite and other natural stones are a highly sought after material, for their various uses across many industries. From architecture and paving, to sculptures, and even home furnishings. Granite is a versatile natural stone used in the production of key infrastructures, such as roads, railways, bridges, and buildings. Natural stone has withstood the test of time as a construction material with buildings crafted in ancient times, such as the marble-crafted Roman Pantheon, still standing tall today.

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Full perfume bottle set among pink flowers against a blue background

Supplying A Spritz of Safety to Fragrance Manufacturing

The perfume industry continues to see significant growth, currently valued at £40.7 billion as of March 2022. France leads the global market share with 27% in total perfume exports followed by Spain and Germany. The manufacturing process for cologne and perfumes involves the delicate extraction and mixing of several compounds, some of which have high concentrations that can cause harm to workers if mishandled. Therefore, providing workers with the appropriate safety equipment in the event of an emergency is vital to prevent lasting harm.

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Top-down view of Hughes Zero Power Cooler integrated into emergency tank shower lid in hot, arid climate

Why the Hughes Zero Power Cooler is Your Solution for Achieving ANSI Compliance

Emergency tank-fed safety showers are essential, life-saving pieces of equipment to decontaminate a casualty in the event of a chemical spill. In remote environments, tank showers remain the preferred solution as they are self-contained and do not require a plumbed-in water source for a full decontamination. In extremely hot climates, the temperature of the water within the overhead tank can heat due to solar radiation, risking scalding for the user.

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A conveyor belt full of glass bottles filled with an orange liquid

Transparency on hazards and how to improve site safety in glass manufacturing

From food and drink containment to perfumes and colognes, glass and glass containers are an essential part of our day-to-day lives. It’s forecasted that 916 billion units of glass bottles and containers will be manufactured in 2028 alone. Throughout the production process, many caustic and corrosive chemicals such as ammonia, silane, and titanium tetrachloride are used which can cause severe harm in the event of a chemical spill. Worker safety must be maintained as a priority.

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Passenger aircraft being refueled while passengers board plane through tunnel

Safety Measures Fit for Take-Off: Protect Fuellers from Accidental Spills

Light aircraft such as an Airbus A320 can hold 27,000 litres of fuel. While this is a staggering capacity, it pales in comparison to larger aircrafts. The Boeing 777, for example, can hold over 100,000 litres of fuel which weighs over 80 metric tonnes. Regardless of aircraft size, the refuelling process is extremely delicate and is conducted meticulously every time due to the severity of the dangers involved.

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